Green Earth 3D BioWorks · Chhattisgarh, India
Engineering Circular Bioenergy at Industrial Scale
India's first zero-burn, closed-loop Compressed Biogas plant — transforming agricultural residue into premium-grade fuel while returning nutrients to the land.
10 TPD
CBG Production
Tonnes per day output
Paddy Straw + Agri Residue
Feedstock
110 TPD input capacity
Mesophilic AD
Core Technology
Anaerobic digestion at 37 °C
CBG + Biofertilizer
Twin Outputs
Zero waste, closed loop
Raipur, Chhattisgarh
Location
Phase 1 site
SATAT Framework
Business Model
GOI policy–backed offtake
Facility Overview
Inside the Plant
Click any zone to explore its function, equipment, and role in the Triple-D process.
ANAEROBIC DIGESTERS
Zone C
The heart of the plant: three sealed, heated digesters maintain mesophilic conditions at 37 °C over a 30-day hydraulic retention time, converting organic matter into raw biogas (55–65% CH₄, 35–45% CO₂).
Key Equipment
- 3 × 2,000 m³ CSTR digesters
- Mesophilic operation (37 °C)
- 30-day hydraulic retention
- Biogas collection dome
- Automated slow-speed mixing
Click any zone on the map to explore its function.
Plant Specifications
Built for Reliability at Scale
Every component — from the weighbridge to the compression station — is specified for continuous 24/7 industrial operation, designed to SATAT and BIS standards, and engineered for the humid subtropical climate of Chhattisgarh.
Impact Intelligence
Sustainability at Every Output
Every tonne of CBG produced is a measurable act of environmental and economic restoration.
Environmental
0+
tonnes CO₂e avoided annually
0%
reduction in field burning potential
Circular Economy
0K
tonnes of crop residue processed per year
0
tonnes of biofertilizer returned to farms
Rural Economy
0+
farming households in the supply network
₹0 Cr
annual feedstock procurement value
Technology
Inside the Technology
Four integrated systems — each optimised independently, engineered to perform as one.
Continuous Stirred Tank Digestion
Mesophilic CSTR operation at 37 °C with automated slow-speed paddle mixing ensures uniform temperature and substrate distribution across all three digester vessels. A 28–30 day hydraulic retention time maximises biogas yield from lignocellulosic feedstocks.
Pressure Swing Adsorption
Raw biogas passes through a molecular sieve PSA unit that selectively adsorbs CO₂, reducing it from ~40% to below 2%. Simultaneous H₂S scrubbing and moisture removal produces pipeline-quality biomethane compliant with IS 16087.
Cascade Compression System
A multi-stage reciprocating compressor brings purified biomethane to 200–250 bar, staged through high-pressure cascade cylinder banks. The tanker filling bay dispenses directly into OMC-approved tube trailer modules.
Closed-Loop Digestate Recovery
A decanting centrifuge separates digestate into a solid NPK-enriched biofertilizer fraction and a liquid amendment. Solid output is dried, screened, and bagged. Liquid is returned to registered farmers or recycled as process water — achieving near-zero liquid discharge.
Impact
The Plant That Pays Every Stakeholder Back
Every October, paddy fields across Chhattisgarh are lit. Farmers burn residue because they have no choice — harvest windows are narrow and straw has no market. That smoke carries a healthcare bill, a carbon debt, and a missed opportunity.
Green Earth 3D BioWorks was built to close that loop. By paying fair-market price for crop residue, we give farmers an income stream where there was a cost. By converting that residue into CBG, we deliver premium-grade fuel to OMC depots. By returning digestate as biofertilizer, we reduce their input costs next season.
Every tonne of CBG we produce is a tonne of residue that didn't burn, a tonne of CO₂ that wasn't emitted, and a family that earned rather than lost.
For Farmers
Residue income + free biofertilizer
Double benefit — sell the waste, receive the nutrient return
For OMCs
Domestic CBG supply
Guaranteed, SATAT-compliant offtake at commercial volumes
For the Air
12,500+ tonnes CO₂e avoided
Every year of operation vs. equivalent fossil fuel + field burning
For the Region
Rural employment
Plant operations, logistics, and farmer network support jobs
Compliance
Safety, Reliability & Compliance
Operated to the highest regulatory standards across safety, environment, and fuel quality.
SATAT Scheme
Ministry of Petroleum & Natural Gas
Registered CBG producer under GOI's Sustainable Alternative Towards Affordable Transportation framework
PESO Certified
Petroleum Explosives Safety Organisation
Gas compression equipment and cascade storage certified under PESO regulations
IS 16087
Bureau of Indian Standards
Compressed Biogas quality standard for vehicular applications — methane purity, pressure, and contaminant limits
PCB Clearance
Chhattisgarh Pollution Control Board
State environmental clearances for air emissions, effluent discharge, and solid waste management
NABL Testing
National Accreditation Board for Testing
Feedstock quality, biogas composition, and digestate nutrient analysis conducted at NABL accredited laboratories
ISO 14001
Environmental Management
Environmental management system certification in progress — scheduled for Phase 2 commissioning
Expansion
Scaling India's Circular Energy Network
Phase 1 is proof. Phases 2–4 are the replication model for India's agricultural heartland.
2024–2025
10 TPD CBG · Raipur, Chhattisgarh · SATAT offtake · Farmer network established
2026
20 TPD CBG · Second plant site identified · Enhanced biofertilizer distribution
2027
50 TPD network · State-wide Chhattisgarh coverage · Aggregation hubs
2028+
150 TPD multi-state operations · Maharashtra · Madhya Pradesh · Odisha
Gallery
Visual Experience
Site Overview
Photo coming soon
Digester Equipment
Photo coming soon
Control Room
Photo coming soon
Farmer Partners
Photo coming soon
CBG Tanker
Photo coming soon
Biofertilizer Output
Photo coming soon
Join the Platform
Building the Next Generation of India's Circular Energy Infrastructure
Partner with us as an investor, offtake partner, or technology collaborator — and help scale this model across India's agricultural heartland.